Bring innovative solutions into series production with turnkey plants tailored precisely to your requirements.
The production of high-quality sleepers places a wide range of demands on technology, processes and local conditions. With more than 70 years of experience and a presence in nine countries, we understand the specific requirements of diverse regions and markets.
Together with you, we develop the right production plant and tailor it to the geographical and climatic conditions at the project location. We also consider all applicable legal and regulatory requirements, as well as the specifications of the sleepers to be produced.
Our services extend beyond plant design and construction. With comprehensive consulting and targeted training for your personnel, we support you before, during and after implementation, ensuring a successful start and reliable operation of your production plant.
Talk to our experts and work with us today to develop the production solutions of tomorrow.
Sprechen Sie mit unseren Experten und entwickeln Sie gemeinsam mit uns schon heute die Produktionslösungen von morgen.
OUR RANGE
- Various levels of automation and production capacities
- Storage areas and capacities planned according to customer requirements
- Planning of production buildings and ancillary facilities in cooperation with local general contractors
- Support with infrastructure planning in cooperation with local general contractors
- Plant commissioning and ongoing support
- Theoretical and practical training and instruction for employees
- Preparation of precise work instructions for all sleeper types and production processes
- Design suitable for all climate zones
YOUR BENEFITS
- Flexibility: Plants tailored precisely to local conditions and specific customer requirements
- Reliability and experience: RAILONE is a trusted partner with extensive experience in installing and operating its own production plants
- Intercultural expertise: Decades of experience in international projects
- Engineering “Made in Germany”
Track Sleeper Plants
Turnout Sleeper Plants
Plant type
Individual components and the upgrading or downgrading of existing plants and machinery are also available.
Carousel system ¹
< 300.000* / approx. 600.000*
< 300.000*
Prestressing Bed ²
< 100.000* / approx. 400.000
Pallet circulation system ³
< 250.000* / approx. 500.000*
*Typical annual production capacities in concrete sleepers. Additional solutions are available.
¹) CAROUSEL SYSTEM
Versatile and suitable for producing different sleeper types. This allows the plant to be flexibly adapted to future requirements in terms of automation level, production processes and capacity.
²) PRESTRESSING BED
Highly robust in production, requiring low investment while delivering strong results. The ideal plant for small to medium production volumes with a low level of automation.
³) PALLET CIRCULATION SYSTEM
An efficient addition to existing pallet-based plants, enabling cost-effective expansion of the production system for different product types.
